Have you ever wondered how exactly industrial manufacturing works? Also known as process manufacturing, the type of work-flow used in production cycles relies on ingenious specifications to ensure high-speed and efficient bulk manufacturing. In case you’d like to learn a little more about industrial manufacturing and some of its specifications, this article will outline the essentials of manufacturing products in bulk.
It All Started With an Industrial Conveyor…
As you may know, industrial conveyors are the basis of any modern industrial manufacturing process! While the conveyor belt is essentially a simple technology, it was the key breakthrough that allowed our society to enter the industrial age. Thanks to this invention, brilliant technical minds of our time have found ways to multiply the production speed of all kinds of products and utilities without compromising quality levels. This type of production methods relying on industrial conveyor systems and micro-tasks performed by specialized workers is nothing short of the cornerstone of the industrial age.
Look how far we’ve come in this time, and surely you’ll realize the future is bright for process manufacturing. As our technology advances, assembly lines will only be faster and more sophisticated, with increasingly more machines being used to handle boring and menial tasks while all the creative work is reserved for humans. And you’d be surprised with how far a little creativity may go, when it’s time to fine tune production processes looking to improve productivity levels!
Where is Process Manufacturing Used?
Nowadays, you’ll be hard pressed to find an industrial product which isn’t the result of process manufacturing. Anything from foods and drinks to paints and coatings, and even pharmaceuticals are created using conveyor belts coupled with the assembly-line philosophy. All kinds of specialized chemicals, cosmetics, nutrients… essentially anything that comes in a package has likely been produced using these processes.
From the clothes you wear to the car you drive, most of the products in your life have been the product of industrial manufacturing! Soon enough, even our houses will be developed in line with this procedure, with the development of industrial grade 3D printers and advanced construction equipment capable of taking very basic ingredients and creating increasingly complex structures out of them.
Formulation as the Basis to Process Manufacturing
There’s a crucial concept underlying modern approaches to process manufacturing, which is called the “formulation”. In essence comparable to a simple recipe or bill of materials, proper formulation is actually a bit more complex and involves extensive considerations and strict protocols. It revolves around defining a measure unit and them establishing the precise amounts of each ingredient used to create a product or substance.
This must be done in a way that scalability becomes easy and accurate; that is to say, a formula for a product must allow to adjust the final quantity of that product by adjusting the proportions of all base ingredients. A major advantage of this kind of approach is how it allows to adjust production levels to suit the available prime materials, which in turns allows to maximize productivity and minimize waste. As industrial manufacturing evolves, we’re looking at increasingly fluid and more efficient approaches to resource management. Process manufacturing goes hand in hand with process refining!